Are you dreaming of lazy summer days spent lounging in your backyard? At Robert Kline Art, we believe in creating beautiful and functional spaces with a touch of handmade charm. That’s why we’re excited to share a DIY project that’s perfect for any outdoor oasis: a simple and stylish pallet daybed.
Gathering Your Materials
Before you embark on this rewarding crafting journey, let’s gather the necessary materials. This project cleverly repurposes readily available pallets, making it a budget-friendly option. Here’s what you’ll need:
Pallet Power:
- Pallets: You’ll need two standard 48″ x 40″ pallets. Look for pallets in good condition, free from significant damage. Pro Tip: Local pallet distributors or online marketplaces can be excellent sources for affordable pallets.
Hardware and Supplies:
- Sandpaper: Various grits (60, 180, 220) to achieve a smooth, splinter-free finish.
- Polyurethane: Protects your daybed from the elements. Choose an outdoor formula.
- Paintbrush: For applying the polyurethane.
- Casters: Five heavy-duty casters (two locking and three swivel).
- Bolts, Nuts, and Washers:
- Three 3/4″ x 3″ bolts (for joining the pallets).
- Twenty 3/4″ x 2″ bolts (for attaching casters).
- An ample supply of 3/4″ washers and nuts.
- Drill: With a 3/4″ drill bit.
- Wrenches: For tightening bolts and nuts.
- Safety Gear: Protect yourself with safety glasses and a dust mask, especially during the sanding process.
Optional Extras for Added Comfort and Style:
- Mattress: Choose a twin-size mattress that suits your preference.
- Outdoor Fabric: For crafting pillows and cushions.
- Sewing Machine: If you’re creating custom cushions (optional).
- Pillows: Add a variety of pillows for ultimate lounging comfort.
Building the Daybed Base
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Sanding is Key: Begin by giving your pallets a thorough sanding. This is crucial for removing any rough edges or potential splinters. Start with the coarsest grit (60) and gradually work your way up to the finest (220). A smooth surface will ensure a comfortable and enjoyable daybed experience.
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Creating the Base:
- Determine the desired length of your daybed and trim the pallets accordingly using a circular saw. For a standard twin mattress (39″ x 75″), cutting the 48″ side down to 40″ will provide ample space.
- Carefully measure and mark three equidistant points along the center of each pallet for drilling holes to join them together.
- Use your drill and 3/4″ drill bit to create the holes.
- Align the two pallets and secure them together using the 3/4″ x 3″ bolts, washers, and nuts.
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Adding Mobility:
- Position a caster at each corner of the base. For easier maneuverability, use locking casters on one end and swivel casters on the other.
- Mark and drill holes for the casters.
- Attach the casters securely using the 3/4″ x 2″ bolts, washers, and nuts.
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Weatherproofing: Apply several coats of outdoor polyurethane to the entire base, allowing ample drying time between each coat. This protective layer will safeguard your daybed from moisture and the elements.
Crafting Stylish Arms (Optional)
For added comfort and a touch of sophistication, consider adding arms to your daybed. Metal pipes and fittings provide a sturdy and industrial-chic aesthetic.
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Measure and Gather: Measure the desired height and width of your arms. Keep in mind the thickness of your mattress and any cushions or bolsters you plan to add. Purchase pipes, flanges, corner pieces, and screws accordingly.
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Clean and Assemble:
- Thoroughly clean the pipes to remove any grease or residue.
- Assemble the arms by attaching the pipes to the flanges and corner pieces.
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Secure to the Base:
- Position the arms on the sides of the daybed base.
- Use screws to firmly attach the flanges to the pallets.
Personalize Your Daybed
Now comes the fun part – transforming your pallet daybed into an inviting and stylish retreat.
- Mattress and Covers: Add your chosen mattress and protect it with a waterproof cover. This will ensure longevity and easy cleaning.
- Cushions and Pillows: Indulge in a variety of comfortable cushions and pillows. Opt for outdoor fabrics that are resistant to fading and mildew. Consider adding bolster pillows for extra back support.
- Textiles and Accessories: Complete the look with throws, blankets, and outdoor rugs that complement your style.
Conclusion
Congratulations! You’ve now created your very own cozy pallet daybed, a testament to your creativity and craftsmanship. It’s the perfect spot for relaxation, reading, or enjoying the company of loved ones. For more inspiring DIY projects and unique handmade gifts, explore the world of Robert Kline Art. Share photos of your creations and let us know how you’ve personalized your pallet daybed in the comments below.